High-stakes industries

Semiconductor lot excursion review

Trace a lot excursion from process event through engineering review and quality disposition.

Illustrative exception workflow only. It does not control fabrication equipment or replace a qualified MES or QMS.

  1. Detected
  2. Lots contained
  3. Engineering reviewApproval
  4. Quality disposition
  5. ClosedDone
PassedWaits for a personEvery move is kept in the record's history

The problem

What goes wrong today

Today
A process deviation can affect lots, tools and downstream review teams. When the evidence is spread across systems and handoffs, it is hard to see which lots are on hold, who owns the investigation and whether the disposition is recorded.
Who feels it: Semiconductor process engineering, manufacturing quality and product teams

How it runs on TechAppForce

A day with it, step by step

Amber steps wait in a person's work inbox; everything else moves on its own.

  1. An event is reportedA process engineer logs an event with its equipment, step, recipe version and supporting evidence.
  2. Affected lots are linkedThe engineer links the lots requiring review, making their hold status and current owner visible.
  3. Engineering investigatesThe team records checks and findings on a shared investigation rather than passing notes between shifts.
  4. Quality records dispositionQuality reviewA quality reviewer checks the evidence and records the lot disposition and any follow-up.
  5. Exceptions stay reportableThe review pack shows the event, affected lots, evidence, decision and outstanding actions.
Illustration. The organisation and people are invented.

What gets configured

Settings you can read, change and release

No code for any of this, unless a rule truly needs it.

Records 5

  • Lot4 fields + history, files, comments
  • Process event4 fields + history, files, comments
  • Excursion4 fields + history, files, comments
  • Investigation4 fields + history, files, comments
  • Disposition4 fields + history, files, comments

Stages 5

  1. Detected
  2. Lots contained
  3. Engineering reviewdecides
  4. Quality disposition
  5. Closed

Automatic 3

  • NotifyA reported excursion alerts process engineering and creates a linked review record
  • WorkflowAffected lots stay visible in a hold queue until disposition is recorded
  • ScheduleA scheduled summary groups open exceptions by product, tool and age

Screens and reports 5

  • Lot exception queue with product, process step and hold status
  • Investigation form linked to event evidence and affected lots
  • Disposition review with decision history and reviewer comments
  • Open excursions by severity, process step and review owner
  • Lot disposition history for an internal review pack
Who approves, in detail

Engineering records the investigation and recommended disposition. Quality reviews the evidence and decision before the exception is closed; higher-severity events can route to an additional product owner.

When the rules change

Bring your version of this.

A change a few months in is a reviewed release, not a rebuild. We will configure your version with you in a demo.

Release: Disposition: evidence review

Lot context
Added: + Affected lot links
Added: + Recipe version and process step
Review
Unchanged: Engineering recommendation
Added: + Quality decision with evidence
  1. Developmentmake the change
  2. QAreview the diff, test it
  3. Productionpromote the release
Illustration.